What We Learned Making a Plastic Injection Mold with a Chinese Mold Maker

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  • ESPHome-AirGradient

    ESPHome config for AirGradient Air Quality Sensor

  • Yes, I've got my DIY one working with Home Assistant. It is just running on an ESP32 so you can load a configuration to it via ESPHome [1].

    [1] https://github.com/ajfriesen/esphome-AirGradient

  • ttyloopdriver

    Hardware device for driving antique Teletype machines

  • > Out of curiosity, wouldn't it be easier/cheaper/faster to use some existing off-the-shelf design and drill/machine some holes if you need it slightly modified?

    For small production runs, definitely. There are standard aluminum extrusions for boxes with PC boards. You slide the PC board in, and provide custom flat end plates with holes for connectors and controls. Here's one of mine.[1] The end plates were cut on a laser cutter. Here's a supplier in China.[2] For small boxes, the aluminum extrusion alone should cost a few dollars.

    Somewhere above a few thousand, custom injection molding becomes cheaper. Amusingly, these are better boxes than plastic injection molding, but don't look like consumer products.

    [1] https://github.com/John-Nagle/ttyloopdriver/raw/master/board...

    [2] https://www.alibaba.com/product-detail/CHANGHE-electronics-a...

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